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At the start of 2002, officials of the Construction
Equipment Division of Hyundai Heavy Industries
Co., Ltd. (HHI) expected the company's excavator
sales in China to reach 2,430 units for the year. Their forecast
proved extremely conservative as actual sales soared to
some 3,900 units, catapulting HHI excavators to the top of
Chinese customers¡¯ ¡°wish-list.¡± The executives look certainly
wrong about their forecast once again this year. Despite
their inaccuracy, they happily admit their excavator sales in
the neighboring country would top 7,400 at the end of the
year against earlier projection of about 5,000.
China¡¯s appetite for excavators seems insatiable as the
world¡¯s fastest-growing economy continues to fan the
demand for infrastructure construction. The Chinese economy is growing at about 8% annually, creating a powerful
magnet for foreign direct investment, estimated at
$55 billion in 2003. Also, state-initiated projects to develop
the country¡¯s backward western provinces and
preparations for the 2008 Olympic Games promise to
fuel a construction boom in China. With the economy in
fine fettle, China¡¯s excavator market has grown 60~80%
per year, replacing North America and Europe as the
largest buyer of the construction equipment, and is
expected to expand 30~50% each year until the
Olympiad.
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EARLY BIRD GETS THE WORM
China¡¯s ¡°land of opportunity¡± is open to everyone,
but no one has capitalized on the booming market better
than HHI, which is believed to have
captured a quarter of China¡¯s entire
excavator market in 2003, scaled at
29,600 units. First, HHI sought to
expand production capacity faster
than its rivals to secure price competitiveness.
¡°A sharp production
expansion gave us the advantage of economies of scale.
Offering the same-quality excavators at a lower price
was the key to beating such big names as Hitachi,
Komatsu, Kato and Sumitomo of Japan and Caterpillar
of the United States,¡± says an HHI executive. Secondly,
Hyundai made an extra effort to do business the
Chinese way. ¡°It is important to gain confidence and
trust among Chinese customers and
Chinese workers. So, when we
work with Chinese
staff, we speak
Chinese, not
Korean,¡± notes the
executive.
Before HHI¡¯s
Construction
Equipment Division
made inroads into
China, customers there relied mostly on domestically
produced construction equipment because they were
cheap. But as industrialization picked up, Chinese
clients became more sophisticated, looking for quality
equipment. ¡°We were probably quicker than others to
sense this change,¡± explains the executive. ¡°We thought
we could provide what Chinese customers want.¡±
Hyundai began to diversify excavator models to meet
consumer requirements as varied as China¡¯s vast territory.
¡°We developed an economic model (20-ton crawler
excavator), a high-altitude machine (21-ton crawler excavator)
and a tropical version of all excavator models in
order to cater to the wide spectrum of Chinese clients,
while our foreign rivals relied on their international
models.¡±
HHI also introduced a financing scheme in collaboration
with Chinese banks and insurance firms to facilitate
purchases of its products. Currently, about 95% of
Chinese customers buy construction equipment through
such financing arrangements. Other attractions include
competitive after-sales service and a cost-effective parts
supply network.
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THREE JOINT VENTURES IN CHINA
Eight years ago, HHI¡¯s Construction Equipment
Division entered the Chinese market first by forming
Changzhou-Hyundai Construction & Machinery Co., a
60-40 joint venture with local firm Changlin Company,
Ltd. In 1995, the first year of production, only 10 excavators
were sold. But the number rose to 130 units in 1996
and continued to grow to 300 units in 1998 and 1,970
units in 2001.
Alongside the booming Chinese market, HHI set up
its second joint venture construction equipment entity in
June 2002 with a local company named Beijing
Jingcheng Machinery Electric Holding Co., Ltd. This 60-
40 joint venture, Beijing Hyundai Jingcheng
Construction Machinery Co., Ltd., produced 300 excavators
and 900 forklifts in 2002, and by 2006 the company
plans to produce 2,500 excavators and 5,000 forklift
trucks. Unlike the Changzhou-Hyundai venture, about
90% of whose production portfolio consists of excavators
in the 20- and the 29-ton classes, the Beijing-
Hyundai venture will make lighter or heavier models.
The completion of the second plant in Changzhou in
February 2003 doubled the production capacity of the
Hyundai's first joint venture to nearly 8,000 units a year,
allowing a wider range of products. In its latest foray
into the Chinese market, HHI will set up another 60-40
joint venture with Changlin this year, which will ultimately
have a 20,000-unit-a-year production capacity.
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CASH COW
The Chinese market generates about a half of the
Construction Equipment Division¡¯s sales revenues, a
trend expected to continue for the time being given the
prospects of China¡¯s unabated economic growth. The
division¡¯s sales totaled $565 million in 2002, but owing
to booming economic growth, they grew 55% to $875
million in 2003 and are expected to break the $1-billion
mark in 2004. If all goes as planned, HHI will soon join
the ranks of the world¡¯s top 10 construction equipment
makers, with sales surging to $3.5 billion by
2010 and $7 billion by 2015, higher than the
$6.8 billion in sales revenues earned by all of
HHI's business divisions in 2002.
To achieve its targets, HHI plans to add other construction
equipment to its lineup currently offered to
Chinese clients. ¡°So far, most of our sales in the Chinese
market are excavators, but we will offer other products,
such as wheel loaders, skid steer loaders and fork-lifts.
Then, we will begin to sell backhoe loaders, graders,
rollers and other equipment,¡± says the executive.
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RECOGNITION OF EXCELLENCE
In recognition of HHI¡¯s contribution to China¡¯s construction
industry, the Ministry of Science & Technology
of Jiangsu Province chose the Changzhou-Hyundai venture
as the winner of the ¡°Certificate of Know-how &
Technology Intensive Enterprise¡± award in 2002. It was
the first time an excavator manufacturer-Chinese or
foreign-had ever won the honor. Along with the prize,
the Changzhou venture¡¯s corporate income tax was
reduced from 30% to 15%. This Chinese-Korean success
story led Chinese provincial authorities to allow HHI to
establish its third joint venture.
HHI¡¯s focus on the primary functions of excavators
while eliminating some of the less essential ones proved
to be a smart move in the Chinese market, where construction
equipment tends to be assigned to a more limited
range of works. The company will continue to cut
costs through greater localization of parts and components.
At the moment, HHI¡¯s construction equipment
affiliates in China assemble excavators and other equipment largely from knock-down kits imported from
Korea. In order to educate local employees, HHI invited
local exemplary workers from the Changzhou-Hyundai
venture to its headquarters in Ulsan. A group of chief
officials from supplier companies of the Changzhou
office also had a tour of HHI¡¯s facilities.
HHI started out in the construction equipment business
in February 1985, setting up a dedicated department
for the purpose. The unit was expanded and
upgraded to the Construction Equipment Division,
which over the years has steadily built up a strong technological
foundation in cooperation with major foreign
manufacturers. Hyundai Heavy signed a five-year contract
with Nissan Kizai, under which the Japanese firm
helped Hyundai export small-sized excavators on an OEM basis. It has diversified its product line and
become a leading player in Korea¡¯s construction equipment
market, with the helps of Komatsu-Dresser, Trak
International, and Yale Material Handling Corp.
Initially, HHI was barred from selling its construction
equipment domestically under a government scheme
aimed at preventing excessive competition among local
producers. But by 1988, Hyundai Heavy was allowed to
offer its products to Korean customers.
Hyundai Heavy opened a sales outlet in Chicago in
1990 to make inroads into North America and launched
its foray into Europe in 1993 with the opening of a sales
office in Belgium.
The writer is a journalist based in Seoul.
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