The Hyundai Maritime
Following two years of extensive
R&D, HHI has marked a new
turning point in LNG carrier construction
by developing an automatic
welding system with plasma,
a form of high-density energy,
for the fabrication of membrane-
type tanks of Mark III LNG
carriers. The plasma welding system
was certified by BV, GTT and
DNV, and has been successfully
utilized for fabrication of membrane-
type tanks for the first time
in the world.
The plasma welding system,
being integrated
with the
automatic carriage
system,
takes full
advantage of
plasma technology
to increase
the automatic
welding length
by 20% and
enables welding
in all positions
including
vertical-down
and horizontal
ledge-down
positions,
which were
previously
impossible with
the GTAW (Gas
Tungsten Arc
Welding)
process.
Furthermore,
two types of
sensors-visual
and tactileallow
the welder to accurately
follow the structural
folds and automatically
trace the lines of welding.
The system boasts
other key features such as
a user-friendly interface
with touch screen, remote
pendant, automatic voltage
control for constant arc
length control, pulsed
plasma weld power source
for reduced welding distortions
from low heat
input energy welding, and
plasma
arc for stable
and high-speed
welding.
Application
of the plasma
welding system
in place of the
GTAW method
reduces worktime
by half,
while improving
weld quality
and limiting
deformation of
the welded
parts.
This latest
development
will significantly
boost HHI¡¯s
capabilities in
construction of
both membrane-
and
moss-type LNG
carriers and
enhance its
competitiveness
in the growing LNG carrier
market.
Features
. Quality, stable and high-speed
welding with plasma arc
. Lower heat input than GTAW
with pulsed plasma weld
power source
. All-position welding: flat,
horizontal, vertical and
overhead
. Easy operation with remote
pendant
. User-friendly interface with
touch screen
. Real-time corrugated profile
tracking with tactile sensors
and robust algorithm
. Constant arc length control by
automatic voltage control
(AVC)
. Reliable and practical carriage
with high rigidity, simple
structure and light-weight
portability
. Hands-free for seam tracking
with automated visual sensor
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